Laboratory Plants

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The advantages of Stainless Steel Laboratory Plant…
·         Formulation trials made in glass ware can be easily repeated same day in your laboratory as if you are doing it in the production or pilot plant only in smaller volume.
·          More than the wetted parts of the system tailored from 316-L stainless steel.  All liquid or gas media interacting with stainless steel giving more comparable outcome to real production.
·         All tailored stainless steel European Certified with maximum corrosion resistance.
Why Mobile & Modular?
RND comes with (4) four modules which are all mobile, plug-and-operate type. It can save you a significant time and interruption at your research place as well as minimizes the potential hazards since it does not require heavy work to build up or replace.

 


RECEIPE MANAGEMENT LABORATORY PLANT
NEW VERSION LABORATORY PLANT RND2010
BATCH CONTROL LCD RECEIPE MANAGEMENT
PLC Controlled Touch Screen LCD
New Generation Modular Laboratory Plant
RND “Research & Development”
RND is a ‘Mobile & Modular Laboratory Plant’. The system is designed for R&D Chemists and Engineers to formulate their trials on prototype stainless steel batch reactor system.
RND New Series Rated -1/10Bar-50Lt. 4-Module. Reaction, Heating, Chiller,Process Control Board.

The type of processes RND is capable of…
‘
RND ‘is suitable for mainly but not limited to esterification, trans-esterification, polymerization, poly-condensation and distillation processes.
Moreover, it can manage purification, extraction, stripping, solvent recovery, absorption, stripping, vacuum distillation processes. 
RND Process Design
RND has a State-Of-The-Art ergonomic and versatile design offering engineers and chemists to make their reaction trials by controlling main reaction parameters such as temperature, pressure and mixing speed in touch of a button.
The modular equipment such as column, condenser, impeller, vacuum pump and decanter may be custom designed.

 

Module-1: Laboratory Plant Main Reaction Module
Module-2: Laboratory Plant Process Control Module
Module-3: Laborator Plant Chiller Module
Module-4: Laboratory Plant Heater Module


Versatile Module Features
Main Reaction Module (1)
§  Standard Batch sizes are 25 & 50 Lt. All made of European Certified AISI-316 L stainless steel.
§ 
Plug & Operate type. Ex-Proof Motor & Gear Box controlled by speed driver from the switch board.
§ 
Vacuum system includes Liquid Ring Vacuum Pump with Ex-Proof motor, SS.Catch-Pots & SS. Condensate Vessel.
§ 
Water cooled Mechanical Sealed. Standard design pressure is ( -1,+2) bar. Higher pressure systems are also available.
§ 
Jacketed for both heating & cooling. Rock-wool insulated covered with Stainless steel.
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It includes all reflux equipment SS.condenser, SS. column and Bor-Silicate decanter.
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Heating media is Heat Transfer Oil. Cooling media is both oil and chilled water simultaneously through SS. Plate Heat Exchanger.
Process Control Module (2)
§  Piano type switch board, ‘Plug & Operate’ type it operates and controls all three modules in the system.
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Main control elements are digital speed controller of reactor agitator, thermal oil pump and temp., chiller operation and column temperatures are read by PID digital temp. Controllers thru PT100 probes.
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Mobile and ergonomic design for maintenance.
§ 
All electrical instruments brands are European based and CE certified.
 Chiller Module (3)
§  Independent to the Laboratory Plant It can easily be operated independently in your laboratory.
§ 
Standard design capacities 3,500 and 5,000kCal/h. Utilized by CFC free refrigerant .
§ 
Stainless steel water tank, hermetic compressor, Shell& Tube condenser are all included.
Thermal Oil Heating Module (4)
§  Plug & Operate type mobile electrical heating module. Rock wool insulated.
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Oil capacities may vary from 65 to 80Lt.
§ 
Mechanical sealed hot oil pump, filter, valves are included.
§ 
Power required is 12kW.

 


 

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